Projects

Representative work & in-progress systems

Many projects involve existing equipment and confidential processes. Below are high-level examples of the kind of work Levra Automation delivers for manufacturing facilities looking to leverage custom automation. More detailed walkthroughs are available on calls or under NDA.

Vision-guided strap cutting prototype

Vision, motion control, custom embedded + PC integration

Designed and built a prototype system to locate and cut textile straps at precise positions using camera-based alignment, controllable lighting, and motion control. This serves as a foundation for future productized strap-cutting modules.

  • Integrated camera, WS2812 lighting, and stepper motion into a unified workflow.
  • Supported multiple strap patterns and colors with recipe-based vision models.
  • Logged cycles and basic performance data for future optimization.

Thermoformed parts handling & packaging concept

Concept design, packaging, modular automation

Developed a modular concept for automating stacking, counting, and bagging thermoformed plastic parts to relieve operator bottlenecks and smooth downstream flow at multiple thermoformers.

  • Mapped current operator tasks and constraints at each thermoformer.
  • Proposed base units for counting, stacking, and bagging with upgrade paths to higher speeds.
  • Outlined a roadmap from manual handling to full packaging automation in phases.

Custom motion & fixture systems (ongoing)

Fixtures, small motion systems, controls

Ongoing work includes custom fixtures, small motion systems, and control panels for clients in packaging and light manufacturing. Many of these projects feed directly into reusable modules for future cells.

If you’d like examples closer to your application, we can walk through similar projects in more detail on a call and, if needed, under NDA.